Reducing downtime by 40% for Kisuma Chemicals
Kisuma Chemicals, part of the Japanese Kyowa Group, produces high-quality additives for the polymer production and processing industry. They have four production lines that operate round the clock.
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As a high-risk company, Kisuma falls under the Seveso directive. Since they started using Ultimo, they have succeeded in reducing the downtime by 40%. All because of a well thought-out FMECA strategy and its professional registration in Ultimo. Simultaneously, they have also lifted work safety to a higher lever with the broad use of different HSE modules. Kisuma Chemicals now views its assets as a revenue model instead of an expense.
Obtained results:
- 40% less downtime with well thought-out FMECA registration
- Safety lifted to a higher level
- Production, Maintenance and Safety all speak the same language
- Major efficiency gains because of considerable steps in digitisation
“The FMECA strategy in Ultimo has helped us reduce the downtime by 40% and realise considerable cost savings.”
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- A savings of at least 1 FTE in time thanks to Ultimo.
- Accelerating quality checks of > 1,500 assets with 60% to 70% time savings.
- Ultimo Premium has brought the technical department, Improvement Team and the SHEQ department even closer together.
- Overall quality and safety improvement.
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- Control over equipment through cataloguing
- Supporting sustainable material decisions
- Ability to forecast equipment needs
